This manual will guide the users to understand the equipment, how to use in the best conditions, how to increase productivity, how to maintain the equipment in the very simple way.
振动耐磨试验机英文参数简介：
WARRANTY
1.Warraty period of this equipment is 1 year or 2000 hours whichever comes first. and warranty period of the electrical parts is 6 months.
This is based on the normal operation, operator’s mistake or mishandling of the equipment, excessive operation beyond its capability and failure to maintain on time will release the warranty obligation.
2. In any case that the user has changed the machine parts or corrected without any prior agreement, this warranty will be invalid..
PAINTING DURABILITY TESTER MACHINE
MODEL : TC – 15 (SM – 1502)
I. COMPOSITION OF THE EQUIPMENT
1. VIBRATORY TUMBLER
2. SOUND COVER
3. AUTO WATER & COMPOUND SUPPLY SYSTEM
4. CONTROL UNIT
II. SPECIFICATION OF THE EQUIPMENT
1. VIBRATORY TUMBLER
Tub interior dimension: W180mm x L530mm
In-put area dimension: W130mm x L530mm
LINING : Hot pour Polyurethane Casting, Thickness: 15mm
Motor : 220V x 1Hp x 3ph x 60Hz. (2 pole)
Motor R.P.M : 3500
2. SOUND COVER
L920mm x W620mm x H900mm+120mm
Top door with Gas Cylinder
3. AUTO WATER & COMPOUND SUPPLY SYSTEM
Water tank, metered to be 500ml
Water tank, metered to be 1000ml + addition of Compound 200ml
Water tank, metered to be 500ml + addition of Compound 20ml
Compound metering pump 300ml/min, adjusted to supply 200 ml by a timer.
Compound metering pump 20ml/min, adjusted to supply 20 ml by a timer.
III. UTILITY REQUIREMENT
1 Electrical Power: 220V x 1Ph (20A).
2 Tap water: 4L/Hr. (To be linked to the right side of the control unit by 8mm hose.)
IV. INSTALLATION
Just place on the flat concrete floor without any anchoring.
In case the equipment is not horizontally leveled, the mass in the tumbler can move to a side,
please be careful.
Please link 3 wires from the motor to the U.V.W. terminal in the control box.
Please link 2 wires from the main source of electrical power to the R.T. terminal in the box.
Please link tap water to the supply valve on the right side of the control box by 8mm hose.
In case Tap water contains some foreign substance, please install pre-filter before this hose.
Please link a hose(20mm) from the hose nipple on left side of the control box to the main machine.
A little longer hose is shipped with machine, please cut it off and adjust depending on
the site allocation
. Please link the discharge valve on the rear side of machine to the laboratory discharge pipe line.
Please leave the discharge valve always open except for the maintenance.
A compound container needs to be placed in the room under the control box.
Please remove the top lid and place the container in the room and put a separate lid pre-drilled
on 3 places, 1 big hole in the center and 2 small holes on the right and left.
On the center hole, please place a level sensor which emit alarm when there is not enough
compound in the container,
and on the right and left holes insert 2 hoses that come from the metering pumps.
V. OPERATION
Supply the control box with power (put the Breaker switch ON, put the disconnect switch ON) and
put the selector switch ON, then you will have light on the Power lamp.
Fill the vibratory tumbler with media 15L (11.25L of Cone and 3.75L of Pyramid).
Put the Mode to Manu and push on Start.
If the mass turns from front to back, the motor direction is correct.
In case it turns in the opposite direction please correct by changing the wire.
1. PREPARATION COURSE
The media contains some flashes and burrs. This course is, prior to the main course of testing,
to condition the media by tumbling to the right purpose of the testing.
First of all, put MODE to Manu and push on PRE WATER-1, then 500ml tank will be filled with water.
Pls push on only once, if you push on twice it will be stopped.
O Once it is full, it will be automatically disconnected. When the water is evacuated, the tank
is automatically refilled, therefore from next time, there is no need to put to Manu and fill again..
Set the timer 4 hours or 10 hours as required by your company (currently designated to be 10 hours).
Put Mode to PRE and push on Start then the tumbler will start to run and 2000 ml of water
will be supplied automatically.(4 times of 500ml)
At the time of start, 2000ml will be supplied and 500ml will be supplied every 30 min. automatically.
The tank always keeps water 500ml. and supplies when it is required.
2. MAIN COURSE OF TESTING
This course is to test whether the testing parts are safe or damaged when the media and parts
have rubbed each other in the vibratory tumbler.
First of all, put MODE to Manu and push on MAIN Water-1, then water will be ready with 1000ml
in the tank 1, push on MAIN Water-2 then water will be ready with 500ml in the tank 2.
Push on Comp-1, then 200ml of compound will be added to 1000ml of water in the tank-1.
Push on Comp-2, then 20ml of compound will be added to 500ml of water in the tank-2.
Pls push on only once, if you push on twice it will be stopped.
Once you have filled for the first time, when the liquid is evacuated, it is made again automatically
therefore there is no need to do manually again.
Set the timer 1 hour or 2 hours as required by your company.
Put the MODE to Manu and start the machine, then 1000mml of water and 200ml of compound
will be automatically supplied in the beginning and 500ml of water and 20ml of compound
will be supplied every 30 min.
(Note) When there is not enough compound, you will have Alarm light on the control panel,
please fill the container with compound.
VI. MAINTENANCE
In case the inverter inside the control box repeats to trip, one of the 3 wires from the motor
might have been disconnected by the vibration. Please take out the vibratory tumbler from the
sound proof box and disassemble the drain pipe lines and lift up the tub and check the wires
from the motor. If any of the wires were disconnected, please correct it.
In case there is any loud noise from the vibratory tumbler, the bearings on the motor must have
broken, please replace them referring to the assembly drawing of the motor.
In case the liquid of water and compound is not supplied well, some foreign substance might have
been stuck in the ball, please clean the valve referring to the separate manual.
In case compound is not well injected from the metering pump, please clean the balls on the
suction and discharge port of the diaphragm pump.
(Referring to the separate manual, pls clean part No. 2,3,4.)
This may happen after long holidays.
Please clean the filter that is installed right after the in-put water valve on the right side of
the control box.
VII. WARRANTY & FREE REPLACEMENT
We warrant quality for either 380 days from the date of shipment or 2000 hours of operation,
whichever comes first. In case any part does not work properly, we send replacement part only.
PRODUCTPICTURE:
②。规范的设备
1。振动滚筒
浴缸内部尺寸：w180mm×l530mm
输入区尺寸：w130mm×l530mm
李宁：热浇聚氨酯浇注，厚度：15毫米
电机：220××60×3 PH 1马力。（2杆）
电机转速：3500
2。声音盖
l920mm×w620mm h900mm + 120 mm×
门顶与气瓶
3。汽车复合系统
水箱，计量为500毫升
水箱，计量为1000 ml +添加复合霜
水箱，计量为500 ml +添加复合20毫升
化合物的计量泵300毫升/分钟，调整供应200毫升的计时器。
化合物的计量泵20毫升/分钟，调整供应20毫升的计时器。
1。预备课程
媒体包含一些闪烁和毛刺。这当然是，之前的主要过程测试，
条件的媒体翻滚到正确目的测试。
首先，把模式吉诺比利和推前water-1 500毫升，然后将坦克装满了水。
请推上只有一次，如果你推两次将停止。
哦，一旦它是全面的，它会自动断开。当水被疏散，坦克
自动装填，因此从明年的时候，就不需要把马努和填补了。
设置定时器4小时或10小时为您所需要的公司（目前指定为10小时）。
把模式前和推不倒翁开始然后将开始运行，2000毫升的水
将自动提供（4 ml）。
在开始时的绿色，将供应和500毫升将提供每30分钟自动。
坦克一直保持水和用品时，它是必需的。
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